Rebuild firmware scaffold for ESP32-C6/ESP-IDF, replacing NCS/Zephyr

The product pivoted away from a Matter-first nRF54L15 device to an
ESP32-C6/ESP-IDF/C++17 platform where behaviour is defined by a
Blockly-generated Lua program instead of custom firmware (see the
updated kvida meta-repo vision). Removes the west/NCS/Zephyr scaffold
and replaces it with:

- A pinned ESP-IDF v6.0.2 Docker build environment (Espressif's
  official image already bundles the toolchain, unlike NCS/west).
- A layered component structure (drivers -> sensors -> profiles ->
  lua_runtime -> transport) matching the new architecture principles,
  with per-component READMEs describing responsibilities.
- An A/B OTA + LittleFS partition table and a minimal main.cpp.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>

.gitignore

@@ -1,18 +1,13 @@
-# Zephyr / nRF Connect SDK
+# ESP-IDF
 /build/
-/.west/
-/bootloader/
-/modules/
-/nrf/
-/nrfxlib/
-/zephyr/
-/tools/
+/managed_components/
+/dependencies.lock
+sdkconfig
+sdkconfig.old
 *.o
 *.elf
-*.hex
 *.bin
 *.map
-*.uf2
 
 # Python
 __pycache__/

CMakeLists.txt

@@ -0,0 +1,7 @@
+cmake_minimum_required(VERSION 3.16)
+
+set(CMAKE_CXX_STANDARD 17)
+set(CMAKE_CXX_STANDARD_REQUIRED ON)
+
+include($ENV{IDF_PATH}/tools/cmake/project.cmake)
+project(kvida_os)

README.md

@@ -1,36 +1,37 @@
 # kvida-os
 
-Fastvare for Kvida — en universell, batteridrevet Matter-node (Nordic nRF54L15) fra Xylon.
+Fastvare for Kvida — en konfigurerbar automasjonsplattform (ESP32-C6) fra Xylon.
 
-Visjon og arkitektur er beskrevet i meta-repoet [`kvida`](../kvida/AGENTS.md). Dette repoet inneholder kun fastvaren, bygget på Nordic nRF Connect SDK (Zephyr).
+Visjon og arkitektur er beskrevet i meta-repoet [`kvida`](../kvida/AGENTS.md). Dette repoet inneholder kun fastvaren, bygget på ESP-IDF (C++17).
 
 ## Forutsetninger
 
 - Docker
 - WSL2
-- `usbipd-win` (for å videresende J-Link/SWD-probe fra Windows til WSL2 ved flashing)
+- `usbipd-win` (for å videresende ESP32-C6 sin USB-seriellport fra Windows til WSL2 ved flashing)
 
-## Board
+## Arkitektur
 
-Bygget er foreløpig satt opp mot Nordic sitt offisielle utviklingskort (`nrf54l15dk/nrf54l15/cpuapp`) som plassholder. Kvida sin egen hardware trenger et custom board-oppsett under `boards/` når skjema/pinout er klart — ikke gjort ennå.
+Lagdelt: `drivers` -> `sensors` -> `profiles` -> `lua_runtime` -> `transport`, se komponent-READMEene under `components/` og `AGENTS.md` for detaljer. Bruker konfigurerer enheten visuelt (Blockly -> Lua), ikke ved å skrive/kompilere fastvare.
 
 ## Quickstart
 
-Containeren kjører med arbeidsmappe `/workspace` (west-workspacets topdir), hvor dette repoet er mountet inn som undermappen `kvida-os/`. NCS/Zephyr-modulene havner som søsken av repoet (`/workspace/nrf`, `/workspace/zephyr`, ...) i et eget navngitt Docker-volum.
-
 ```sh
-# Bygg toolchain-imaget
+# Bygg toolchain-imaget (Espressif sitt offisielle ESP-IDF v6.0.2-image)
 docker compose build
 
-# Hent NCS/Zephyr-moduler (kjøres én gang, lagres i det navngitte volumet)
-docker compose run --rm build west init -l kvida-os
-docker compose run --rm build west update
+# Velg target (kjøres én gang; genererer sdkconfig)
+docker compose run --rm build idf.py set-target esp32c6
 
 # Bygg fastvaren
-docker compose run --rm build west build -b nrf54l15dk/nrf54l15/cpuapp kvida-os/app
+docker compose run --rm build idf.py build
 
-# Flash (krever J-Link-probe videresendt via usbipd-win til WSL2)
-docker compose run --rm build west flash
+# Flash + monitor (krever seriellport videresendt via usbipd-win til WSL2)
+docker compose run --rm build idf.py -p <PORT> flash monitor
 ```
 
-`west.yml` er pinnet til NCS `v3.4.0`.
+Prosjektet er pinnet til ESP-IDF `v6.0.2` (se `docker/Dockerfile`).
+
+## Status
+
+`main/` bygger og logger oppstart. `components/*` inneholder foreløpig bare README-er som beskriver ansvar per lag — ingen reell logikk ennå. `partitions.csv` har et A/B OTA + LittleFS-oppsett med plassholder-størrelser (4MB flash) som bør justeres når ekte flash-størrelse/image-størrelse er kjent.

app/CMakeLists.txt

@@ -1,11 +0,0 @@
-cmake_minimum_required(VERSION 3.20.0)
-
-find_package(Zephyr REQUIRED HINTS $ENV{ZEPHYR_BASE})
-project(kvida_os)
-
-target_sources(app PRIVATE src/main.c)
-
-# Module directories under src/ (hal, gpio_manager, power_manager,
-# matter_manager, ota, config_manager, sensor_profiles, rule_engine) are
-# currently placeholders with no source files. Add add_subdirectory()
-# calls for each once it gains a CMakeLists.txt and real sources.

app/Kconfig

@@ -1 +0,0 @@
-rsource "Kconfig.zephyr"

app/prj.conf

@@ -1,6 +0,0 @@
-# Minimal base configuration so the application boots and logs.
-# Matter, Thread, power management, and other feature-specific Kconfig
-# options are added as the corresponding modules gain real implementations.
-
-CONFIG_LOG=y
-CONFIG_GPIO=y

app/src/config_manager/README.md

@@ -1,3 +0,0 @@
-# config_manager
-
-Stores and applies the user's device configuration (selected sensor profile, GPIO assignment, options) without requiring a firmware change.

app/src/gpio_manager/README.md

@@ -1,3 +0,0 @@
-# gpio_manager
-
-Maps configured sensor profiles to physical GPIO/ADC/I2C pins at runtime, based on the active configuration rather than build-time wiring.

app/src/hal/README.md

@@ -1,3 +0,0 @@
-# hal
-
-Hardware abstraction layer: wraps nRF54L15 peripherals (GPIO, ADC, I2C) behind a board-independent interface used by the other modules.

app/src/main.c

@@ -1,10 +0,0 @@
-#include <zephyr/kernel.h>
-#include <zephyr/logging/log.h>
-
-LOG_MODULE_REGISTER(kvida_os, LOG_LEVEL_INF);
-
-int main(void)
-{
-	LOG_INF("kvida-os starting");
-	return 0;
-}

app/src/matter_manager/README.md

@@ -1,3 +0,0 @@
-# matter_manager
-
-Exposes configured sensor profiles as Matter endpoints/clusters over Thread, and handles Matter commissioning.

app/src/ota/README.md

@@ -1,3 +0,0 @@
-# ota
-
-Firmware update handling (DFU over Matter/Thread, image validation, rollback).

app/src/power_manager/README.md

@@ -1,3 +0,0 @@
-# power_manager
-
-Battery-first power management: sleep/wake scheduling, power state transitions, and battery level reporting.

app/src/rule_engine/README.md

@@ -1,3 +0,0 @@
-# rule_engine
-
-Executes user-defined behavior rules (level 3: Lua scripts, level 2: Blockly-generated intermediate representation) without requiring a firmware rebuild.

app/src/sensor_profiles/README.md

@@ -1,3 +0,0 @@
-# sensor_profiles
-
-Reusable sensor profile implementations (reed switch, hall sensor, push button, pulse counter, analog input, DS18B20, BME280, leak sensor, PIR, generic I2C device) selectable via configuration.

components/drivers/CMakeLists.txt

@@ -0,0 +1,2 @@
+idf_component_register()
+

components/drivers/README.md

@@ -0,0 +1,5 @@
+# drivers
+
+Hardware abstraction: wraps ESP32-C6 peripherals (GPIO, ADC, I2C) behind a board-independent interface used by `sensors`. No dependency on other Kvida components.
+
+TODO: mounting the `storage` LittleFS partition (see `partitions.csv`) belongs here once a LittleFS component (e.g. `joltwallet/esp_littlefs` from the IDF Component Registry) is picked and pinned via `idf_component.yml`.

components/lua_runtime/CMakeLists.txt

@@ -0,0 +1,3 @@
+idf_component_register(
+    REQUIRES profiles transport
+)

components/lua_runtime/README.md

@@ -0,0 +1,5 @@
+# lua_runtime
+
+Executes the sandboxed Lua program (compiled from Blockly) that defines device behaviour. Exposes the Kvida API (e.g. `publish("temperature", 21.3)`) to Lua scripts; Lua never touches ESP-IDF or `transport` directly. `REQUIRES profiles transport`.
+
+TODO: needs an actual Lua interpreter dependency, pinned via `idf_component.yml` once a specific IDF Component Registry package/version is confirmed (not guessed here, same caution as pinning `west.yml`'s NCS revision previously).

components/profiles/CMakeLists.txt

@@ -0,0 +1,3 @@
+idf_component_register(
+    REQUIRES sensors
+)

components/profiles/README.md

@@ -0,0 +1,3 @@
+# profiles
+
+Exposes reusable sensor/actuator capabilities (reed switch, hall sensor, push button, pulse counter, analog input, DS18B20, BME280, leak sensor, PIR, generic I2C device) to the Lua runtime, backed by `sensors`. `REQUIRES sensors`.

components/sensors/CMakeLists.txt

@@ -0,0 +1,3 @@
+idf_component_register(
+    REQUIRES drivers
+)

components/sensors/README.md

@@ -0,0 +1,3 @@
+# sensors
+
+Turns raw `drivers` readings into typed sensor values (e.g. debounced contact state, calibrated analog readings). Knows values, not hardware. `REQUIRES drivers`.

components/transport/CMakeLists.txt

@@ -0,0 +1 @@
+idf_component_register()

components/transport/README.md

@@ -0,0 +1,11 @@
+# transport
+
+Wi-Fi connectivity, MQTT client, and Home Assistant MQTT Discovery payloads. Exposes a semantic `publish(topic, value)`-style API — application code (including Lua) never depends on MQTT directly, per the transport abstraction principle in `AGENTS.md`. No dependency on other Kvida components.
+
+Also owns Wi-Fi/MQTT configuration storage for now (not broken out into its own component since `AGENTS.md` doesn't call out a separate config layer — revisit if this grows).
+
+Future transports (Zigbee, Thread, Matter) should implement the same publish API as alternate backends behind this component's interface, without changing callers.
+
+TODO: built on ESP-IDF's own `esp_wifi` and `mqtt_client` (`esp-mqtt`) components once real code lands — both ship with ESP-IDF, no extra registry dependency needed.
+
+TODO: A/B OTA update-checking belongs here, driven by ESP-IDF's native `esp_ota_ops` against the `ota_0`/`ota_1` partitions in `partitions.csv` — no extra dependency needed either.

docker-compose.yml

@@ -3,23 +3,25 @@ services:
     build:
       context: .
       dockerfile: docker/Dockerfile
-    working_dir: /workspace
+    working_dir: /project
+    environment:
+      - IDF_TARGET=esp32c6
     volumes:
-      # West workspace topdir: holds .west/, and the NCS/Zephyr module
-      # tree fetched by `west update` (nrf/, zephyr/, modules/, ...).
-      - ncs-workspace:/workspace
-      # This repo, bind-mounted as the manifest project inside the
-      # workspace (matches `self.path: kvida-os` in west.yml).
-      - .:/workspace/kvida-os
+      # Project source, bind-mounted.
+      - .:/project
+      # Build output and IDF Component Registry cache, kept in named
+      # volumes so they survive across container runs without polluting
+      # the bind-mounted source tree.
+      - build-cache:/project/build
+      - managed-components-cache:/project/managed_components
     tty: true
-    # USB/J-Link access (for `west flash`) is expected to be handled via
-    # usbipd-win forwarding the probe into WSL2. If `west flash` needs to
-    # run inside this container rather than on the WSL2 host, uncomment
-    # and adjust one of the following once the forwarded device node is
-    # known:
+    # USB access (for `idf.py flash`/`monitor`) is expected to be handled
+    # via usbipd-win forwarding the board's serial port into WSL2. If
+    # flashing needs to run inside this container rather than on the WSL2
+    # host, uncomment and adjust once the forwarded device node is known:
     # devices:
-    #   - "/dev/bus/usb:/dev/bus/usb"
-    # privileged: true
+    #   - "/dev/ttyUSB0:/dev/ttyUSB0"
 
 volumes:
-  ncs-workspace:
+  build-cache:
+  managed-components-cache:

docker/Dockerfile

@@ -1,21 +1,13 @@
 # Build-only toolchain image for kvida-os.
 #
-# Provides the Zephyr SDK toolchain, west, CMake, Ninja and Python that
-# NCS builds need. It intentionally does NOT bake in the NCS/Zephyr
-# module tree (nrf/, zephyr/, modules/, ...) fetched by `west update` --
-# that is left to a named volume mounted at /workspace at container run
-# time, so the image stays small and NCS revisions can be bumped without
-# rebuilding it.
+# Unlike the previous NCS/Zephyr setup, Espressif's official image already
+# bakes in the full ESP-IDF toolchain and the SDK itself for the pinned
+# version, so there is no separate multi-GB "fetch SDK into a volume" step
+# here -- just pin the image tag.
 #
-# NOTE: verify this base image tag still exists/is current before relying
-# on it -- it could not be checked against the live registry while
-# writing this Dockerfile.
-FROM ghcr.io/zephyrproject-rtos/zephyr-build:latest
+# NOTE: verify this tag still exists before relying on it -- it could not
+# be checked against the live registry while writing this Dockerfile. If
+# the exact patch tag "v6.0.2" isn't published, fall back to "release-v6.0".
+FROM espressif/idf:v6.0.2
 
-RUN pip3 install --no-cache-dir -U west
-
-WORKDIR /workspace
-
-# TODO: install Nordic's nRF Command Line Tools / nrfutil here if
-# `west flash` should run from inside this container against a J-Link
-# probe forwarded into WSL2 via usbipd-win, instead of from the host.
+WORKDIR /project

main/CMakeLists.txt

@@ -0,0 +1,5 @@
+idf_component_register(
+    SRCS "main.cpp"
+    INCLUDE_DIRS "."
+    REQUIRES drivers sensors profiles transport lua_runtime
+)

main/main.cpp

@@ -0,0 +1,10 @@
+#include "esp_log.h"
+
+namespace {
+constexpr const char *TAG = "kvida_os";
+}
+
+extern "C" void app_main(void)
+{
+    ESP_LOGI(TAG, "kvida-os starting");
+}

partitions.csv

@@ -0,0 +1,12 @@
+# ESP-IDF partition table: A/B OTA app slots + LittleFS storage.
+#
+# Sized for a 4MB flash module (TODO: adjust once real flash size and
+# firmware image size are known).
+#
+# Name,     Type, SubType,   Offset,   Size, Flags
+nvs,        data, nvs,       0x9000,   0x6000,
+otadata,    data, ota,       0xf000,   0x2000,
+phy_init,   data, phy,       0x11000,  0x1000,
+ota_0,      app,  ota_0,     0x20000,  0x180000,
+ota_1,      app,  ota_1,     0x1A0000, 0x180000,
+storage,    data, littlefs,  0x320000, 0xE0000,

sdkconfig.defaults

@@ -0,0 +1,6 @@
+# Shared defaults. Target-specific settings are generated into `sdkconfig`
+# by `idf.py set-target esp32c6` (first-time setup, see README) rather than
+# hardcoded here.
+
+CONFIG_PARTITION_TABLE_CUSTOM=y
+CONFIG_PARTITION_TABLE_CUSTOM_FILENAME="partitions.csv"

test/README.md

@@ -0,0 +1,7 @@
+# test
+
+Host-based unit tests for business logic that doesn't need real hardware, per the testing philosophy in `AGENTS.md`: "Everything that can be tested on a desktop should be."
+
+Primary candidates once they have real code: `components/sensors`, `components/profiles`, and the non-hardware parts of `components/lua_runtime` (Lua sandboxing/API surface, not GPIO access).
+
+ESP-IDF supports building against its `linux` target (`idf.py --preview set-target linux`) to run component unit tests on the host without a board. No test scaffolding is wired up yet since there's no logic to test.

west.yml

@@ -1,23 +0,0 @@
-# West manifest for kvida-os (freestanding NCS application).
-#
-# This repo is meant to sit as a named subdirectory ("kvida-os") inside a
-# west workspace topdir, e.g. `/workspace/kvida-os`. Running
-# `west init -l kvida-os && west update` from the topdir fetches sdk-nrf
-# (which pulls in Zephyr, MCUboot, Matter, etc. via its own manifest) as
-# siblings of this repo (`/workspace/nrf`, `/workspace/zephyr`, ...).
-#
-# Pinned to NCS v3.4.0.
-manifest:
-  remotes:
-    - name: ncs
-      url-base: https://github.com/nrfconnect
-
-  projects:
-    - name: nrf
-      remote: ncs
-      repo-path: sdk-nrf
-      revision: v3.4.0
-      import: true
-
-  self:
-    path: kvida-os